How to Prepare DXF Files for Laser Cutting

A practical guide to setting up DXF files for laser cutting — line types, layers, tolerances, kerf allowance and common errors that slow down your quote or cause problems in production.

FOCAL — 7 min reads

A well-prepared DXF file gets you a faster quote, fewer revisions, and parts that come back exactly as intended. A poorly prepared file causes delays and sometimes scrap.

This is what we look for when a file comes in — and the most common issues we see.

Use a single closed outline per part

Each part should be a single closed polyline or a set of closed loops with no gaps, overlaps, or duplicate lines.

If you’re exporting from CAD software, check that arcs and splines have been converted to polylines where required, and that all contours are closed.

One layer per line type

Use separate layers for cut lines, etch lines, and any reference geometry that shouldn’t be cut.

  • CUT — outer profile and internal cutouts to be cut through
  • ETCH — engraved lines or text to be marked, not cut
  • REFERENCE — border lines, fold lines, annotations (should not be sent to us)

Remove title blocks and construction lines

Title blocks, dimension lines, hatching, and construction geometry add noise to the file. Strip them before sending.

Don’t include kerf allowance in the geometry

Kerf allowance is applied at our end based on material, thickness, and the feature being cut. If you’ve already offset your geometry to account for kerf, tell us.

Check minimum feature sizes

As a general guide:

  • Minimum internal hole diameter: equal to or greater than the material thickness
  • Minimum slot width: 1.2x material thickness
  • Minimum bridge width between features: 1.5mm in thin sheet, proportionally more in thicker material

Indicate material and thickness

When you send a file, include material type, grade where relevant, and thickness. bracket_3mm_316SS.dxf means we can quote it without asking.

Upload directly via our portal

You can upload DXF files and get an instant quote through our portal at focalqt.com. For straightforward sheet parts in standard materials, you’ll have a price within minutes.